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Customized Neutralizations System for an
Industrial Waste Treatment Application

A skid-mounted waste treatment system by Wastech.
 

An example of a recent order placed by one of Wastech's distributors for an end-user customer is the above skid mounted, automated, OMEGA™ neutralization system. The customer had called the distributor for some pH components and tanks. The distributor then learned more about the application, which involved HF and other acids plus strong cleaners in the waste water, with pH swings from 2 to 12. After receiving this input from the distributor, Wastech engineers prepared an 8-page proposal with a sketch, bill of material, process description, and delivery schedule. With this help from Wastech, the distributor was able to offer a complete engineered skid-mounted solution.
 

Pulsafeeder metering pumps. Flow meter detail. Back view of skid.

 
A project kickoff meeting was hosted by the distributor sales person, with the customer’s engineers and Wastech engineers using WebEX over the internet. The purchase order was reviewed, the specifications were finalized, and site pictures were shared. A few weeks later, the engineering submittal package was delivered for the customer’s approval prior to purchasing and fabrication. The package included wiring diagrams, layout, and product cut sheets.

This was a two stage neutralization systems with four Pulsafeeder metering pumps, Lightin industrial mixers, Signet pH sensors and transmitters, a final monitoring tank, a Toshiba flow transmitter, an actuated diverter valve, and a control panel with an Allen Bradley PLC and HMI operator interface. The OMEGA software package was customized for the display and PLC, and was licensed to the customer. The panel included a Monarch video data recorder and digital data logger. The entire system was tested before shipping.

General layout of a waste neutralization system skid.

Wastech designs and manufactures automated waste treatment solutions, plus pump control panels, custom pump skids of all sizes, filtration skids and wastewater treatment skids. These include skids for acid or caustic neutralization and heavy metal removal of chrome, copper, zinc, cadmium and 18 other heavy metals.

OMEGA™ Neutralization Links:

For Assistance with Waste Treatment Solutions
 
Call us 818-998-3500 for a telephone presentation, engineering assistance, and a quotation.
Using WebEX online teleconferencing, we can define the opportunity, show examples of the hardware at other installed installations, and customize a solution four your client.
  • Paul Nicolas – President (ext 221)
  • Kevin Holm – VP (ext 215)
  • Ben Naylor – Application Engineer (ext 227)
  • Harold Sipe – Senior Application Engineer (ext 224)

  

System Integration

 PLC Programming
 HMI Software
 SCADA Software
 Chemical Processes
 Machine Vision Systems
 Wireless Monitoring
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 Data Logging
 Remote Sensor Monitors
  

Custom Machinery

 Automated Inspection
 Automatic Test Stations
 Chemical Mixing Stations
 Liquid Filling Machines
  

Manufacturing Automation Systems

 Acid Pumping
 Chemical Dispensing
 Energy Monitoring
 Pump Skids
 Pump Lift Stations
 Tank Monitoring/Control
 Chemical Inventory
 Process Cooling
 Hydronic Skids
  

Control Panel Fabrication

 UL-listed Control Panels
 Explosion-proof / IS
 pH Monitoring Panels
 Actuated Valve Control
 Leak Detection Panels
 Tank Monitoring Panels
 Tank Inventory Systems
 Recording Panels
 Pump Control Panels
 Lift Station Control
 On-line Sampling
 Analytical Monitoring
 Equipment Enclosures
  

Industrial Waste Treatment

 pH Neutralization
 Heavy Metal Removal
 MetFloc™ Chemicals
 Water Recycling
 Vacuum Distillation
 Heat Exchangers
 Solvent Collection
 Chemical Automation
 Upgrade Older Systems
 Field Service
  

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Wastech Controls & Engineering, Inc.

Tel:  818-998-3500
Fax:
 818-998-4939

21201 Itasca Street, Chatsworth, CA 91311, USA
 www.wastechcontrols.com

www.wastechengineering.com

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